INTEGRATED CONTROLS FOR PRODUCTION-READY AUTOMATION

Controls Integration
& Automation Systems

PLC, Robotic Controls, and Industrial
Automation Systems for OEM
& Tier 1 Manufacturing

 

MBE designs and integrates robotic automation systems engineered for accurate, durable, and high-performance automotive manufacturing. Our systems support complete operations — from tooling and transfer to inspection and system coordination — ensuring seamless integration across high-volume production lines.

 
 
 
 
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CORE INTEGRATION SOLUTIONS

Controls Integration & Robotic Automation Capabilities

MBE supports a range of controls integration and robotic automation solutions designed to meet the specific requirements of automotive manufacturing applications, production environments, and high-volume processes.

PLC & Robot Controls Integration
Integrated control architectures that coordinate PLC systems, robotic automation, and production equipment—ensuring synchronized operation, reliable communication, and stable system performance across manufacturing lines.

Robotic Adhesive Application
Precision robotic systems for adhesive and sealant application, engineered to deliver consistent bead control, accurate placement, and repeatable performance across closure assembly and body manufacturing processes.

End-of-Arm Tooling (EOAT) for Closure Assembly
Custom-engineered EOAT solutions designed for precise gripping, positioning, and handling of closure components—optimized for door, hood, and liftgate assembly within robotic automation systems.


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PRECISION CONTROL FOR HIGH-VOLUME ROBOTIC SYSTEMS

Engineered for Precision
Robotic Performance

Effective robotic automation systems require precise control of tooling design, payload optimization, motion accuracy, and repeatability to ensure consistent performance in high-volume manufacturing environments. MBE designs robotic systems that optimize part handling, station-to-station transfer, and seamless integration with controls and process systems.

Our robotic integration solutions are engineered to deliver consistent production performance, reduced cycle times, and long-term reliability across demanding automotive manufacturing operations.


Supporting Complete Automation Systems

Robotic integration is a critical layer within full manufacturing environments, connecting physical automation with controls, assembly, and closure processes.

MBE robotic systems are designed to integrate with:

Automotive assembly automation systems

Robotic closure assembly and hemming systems

PLC and robotic controls integration systems

This approach ensures that all automation components function as a fully integrated, high-performance production system.

 

GLOBAL PROGRAMS. TRUSTED ENGINEERING.

Integrated Robotic System Design

MBE delivers robotic integration solutions for complete automation environments, including:

  • Robotic cell design and system layout

  • End-of-arm tooling (EOAT) engineering and fabrication

  • Robotic transfer and part handling systems

  • Integration with PLC controls, assembly processes, and closure automation systems

Each system is engineered to align with plant requirements, throughput targets, and application-specific constraints—ensuring consistent performance, scalability, and production-ready operation.

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ROBOTIC INTEGRATION
FAQs

What is robotic integration in automotive manufacturing?

Robotic integration involves the design, programming, and implementation of industrial robotic automation systems within automotive manufacturing environments. This includes integrating robotic motion, end-of-arm tooling (EOAT), material handling, and controls systems to create fully coordinated production cells that deliver consistent, repeatable, and high-volume manufacturing performance.

What types of robotic systems does MBE integrate?

MBE integrates a range of robotic automation systems for automotive OEM and Tier 1 manufacturing, including:

Robotic assembly and part handling systems
Robotic transfer and material handling systems
Robotic hemming and closure assembly processes
Vision-guided inspection and alignment systems
Multi-robot, multi-station production cells

Each system is engineered based on application requirements, production volumes, and plant conditions to ensure stable, production-ready performance.

How does robotic integration differ from controls integration?

Robotic integration focuses on the physical implementation of robotic systems—including motion control, tooling, and interaction with parts and processes.

Controls integration focuses on the PLC architecture, communication networks, and system logic that coordinate all equipment within the automation system.

At MBE, robotic and controls integration are developed together to ensure seamless system coordination, stable performance, and reliable high-volume production.

CONTROLS INTEGRATION
FAQs

What is controls integration in automotive automation systems?

Controls integration involves designing PLC-based systems, industrial networks, and automation logic that coordinate robots, tooling, sensors, and production equipment—ensuring synchronized, stable, and high-performance operation.

What types of controls systems does MBE integrate?

MBE delivers controls integration solutions for OEM and Tier 1 manufacturing, including:

PLC programming and system architecture
Robotic controls integration
Industrial networking and communication
HMI development
Safety systems integration

Each system is engineered for reliable operation, efficient diagnostics, and scalable production performance.

How does controls integration support high-volume manufacturing?

Controls integration enables coordinated, repeatable system operation, delivering consistent cycle times, reduced downtime, and improved production efficiency—while supporting real-time monitoring and process optimization.

Why is controls integration critical?

Controls integration ensures all systems operate as a unified automation environment. Without it, even advanced robotics cannot achieve stable, high-volume production. MBE solutions are engineered for long-term reliability, scalability, and seamless system performance.

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SYSTEMS BUILT FOR AUTOMATED PRODUCTION

Start Your Robotic Integration Program

Planning a new vehicle launch or expanding existing robotic systems?

Modern Body Engineering delivers complete robotic integration solutions engineered for performance, precision, and long-term reliability in automotive manufacturing environments. From system design and integration through programming, installation, and launch support, our Detroit-based engineering team ensures seamless coordination between robots, tooling, and material handling systems.

Each solution is built to meet OEM timing, quality, and cycle-time requirements—supporting consistent, high-volume production across automated assembly operations.

 

PROGRAM & ENGINEERING INQUIRIES

Modern Body Engineering (MBE)
Detroit, Michigan

Phone: +1 (248) 588-8080
Email: contact@mbe.us.com

 

Fill out the form below or contact our team directly.