CONTROLS PROJECT MANAGEMENT
From Design to Installation and Debugging
Mastered controls solutions that surpass today’s quality standards while delivering cost-effective results. Our efficient designs, seamless transitions, and comprehensive production support ensure smooth startups and fully integrated operations.
TURNKEY CONTROLS SERVICES
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End user/customer interface
System layouts
Control panel placements & cable tray layout
BOM release per customer requirements
Purchasing follow-up/quotation
Build support -
480V three phase power (motors, VFDs, robots, custom equipment, etc)
24-480V communication networks, safety systems
120V single phase distribution (control power, J-boxes, lighting, etc.)
24V DC distribution (control power, J-boxes, network power, etc.)
Communication networks (EtherNet I/P, DeviceNet, Modbus, ProfiNet, etc.)
Safety Systems (Interlocking, Category Rating, etc.) -
System air header
Station air prep
Station valve manifold -
Material handling
Welding
Adhesives -
Aluminum rIveting
Tox lock
Adhesive & mastic apply
Nut runners
RivNuts
Spac Nuts -
Palletized conveyors
Skid conveyors
Indexing/transfer conveyors
Standard and VFD control -
Part verification and orientation
Measurements and feedback
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System water header
Station water prep
Hydraulic resources -
PLC & HMI programming
Safety PLC programming
PLC, HMI, safety PLC, factory info displays
Database and spreadsheet population
Data manipulation
Factory information systems / displays -
Safety circuit verification
PLC, HMI, safety PLC, manual, auto, part runs
PLC & HMI debug
Fault message verification
Manual & automatic mode tryout
Process validation & cycle time
Part runs
Andon, Poka yoke -
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Spot welding
Mig & Tig welding
Laser brazing and welding
Plasma welding
Drawn arc & projection welding -
Speed and torque control
Positioning validation
Trending -
Barcode readers
Sigpod & Red Lion data collectors
Load cells
Label printers
ROBOTIC SERVICES
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Offline program development
Online site programming -
Welding
Hemming
Adhesive
Fasteners
Material handling
Safety
Vision
CONTROLS TECHNOLOGIES
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Allen Bradley SLC, PLC 5, ControlLogix
Automation Direct (KOYO)
Mitsubishi
Modicon
Yaskawa
GE 90/30 - 90/70
Siemens
Toyopuc -
Allen Bradley GuardLogix, SmartGuard
Pilz PSS 4000, 3000, 3006, Multi
Siemens
Omron -
Allen Bradley Panelview
Omron NS
TCP QuickPanel
WonderWare
Mitsubishi
Cimplicity
Ignition
Siemens
Dynex
Automation Direct C-more
Panelmate -
Ethernet I/P
Profinet
Devicenet
Controlnet
Remote I/O
DH+
Interbus-S
Modbus
Genius Bus
IOLink
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Allen Bradley Sercos, Kinetix
Baldor
Emerson
Sanyo Denki
Yaskawa
Mitsubishi
JVL
Tritex
SMC -
VisioNerf
Cognex
Keyence
Banner -
IPG
Laser Line
Up to 75 Robots within One Assembly System
Random Build Philosophy with Multi-models and Auto Change-over
Data Trending
