Robotic Assembly Automation
for Automotive OEM & Tier 1 Production

Turnkey Robotic Assembly Automation Capabilities

MBE provides complete closure assembly integration, including:

• Fastening systems

  • Hemming

  • Welding, riveting

  • Clinching

  • Adhesive dispensing & curing

• Coordination and process timing

• Precision fixture and tooling design

• Controls architecture and PLC integration

• Safety systems and power management

• Factory installation & debug

• Production validation

• Program launch support

From concept engineering through commissioning, MBE manages the full lifecycle of closure automation programs.

Designed for Steel, Aluminum & Mixed-Material Closure Systems

Modern automotive programs increasingly rely on lightweight structures to improve efficiency and EV range performance.

Closure automation must accommodate:

• Aluminum outer panels

• High-strength steel reinforcements

• Multi-material bonding strategies

• Structural adhesives and sealants

Material transitions introduce unique forming characteristics, springback variables, and surface sensitivity concerns. Automation strategy must account for these differences early in the engineering phase.

For lightweight platform strategy, visit Electric Vehicle (EV) Programs

Built for Automotive OEM & Tier 1 Manufacturing Environments

MBE Systems are Designed for:

Low-to-high volume throughput
Global production standards
Long-term maintainability
Production uptime reliability

With over 500 robotic hemming stations installed worldwide, our experience spans multiple OEM platforms and global manufacturing facilities.

Learn more about our industry focus on Automotive OEM & Tier 1

Robotic Class-A BIW Hang-On and Roof-Load Assembly

MBE designs robotic Class-A panel transfer systems for body-in-white assembly lines, helping move roofs, hoods, doors, liftgates, fenders, and other exterior closures without damaging painted or exposed surfaces.

Our systems use servo-controlled tooling, vacuum or mechanical grippers, and repeatable transfer paths to reduce scratches, dents, distortion, and part variation during production.

Benefits include:

• Reduced risk of Class-A surface damage

• Improved dimensional repeatability and part positioning

• Faster, more consistent transfer between stations

• Reduced manual handling and ergonomic concerns

• Seamless integration with welding, brazing, nut & bolt running systems

• Support for steel, aluminum, and mixed-material closures

Why Manufacturers Choose Modern Body Engineering

• Detroit-based engineering leadership

• Deep automotive OEM & Tier 1 experience

• 500+ robotic assembly installations worldwide

• EV and lightweight structure expertise

• Global program launch capability

Our engineering-first approach prioritizes process stability, dimensional control, and long-term manufacturing performance.

Frequently Asked Questions

What is a turnkey robotic assembly automation system?

A turnkey robotic assembly automation system is a fully integrated solution for automotive OEM and Tier 1 production. It includes engineering, tooling, robotic integration, controls (PLC/HMI), installation, commissioning, and launch support — all designed to deliver repeatable gap & flush performance and long-term production stability.

How long does a robotic automation program take?

Most robotic assembly automation programs range from 6 to 12 months, depending on system complexity, vehicle platform requirements, material mix (steel or aluminum), and OEM launch timing.

Does MBE support global installations?

Yes. Modern Body Engineering provides installation, commissioning, and launch support at automotive manufacturing facilities across North America and global production operations.

What types of closures can be automated?

Systems can support doors, hoods, decklids, liftgates, and mixed-material assemblies, engineered for high-volume automotive manufacturing environments.

How does robotic assembly automation support EV and lightweight programs?

EV and lightweight platforms often use aluminum and mixed-material structures. Closure automation systems must account for material sensitivity and dimensional control to maintain consistent quality and production performance.

Supporting Automation Capabilities

• Robotic Roller Hemming

• Controls Integration