Overview Robotic Closure Assembly Automation Automotive Assembly Automation Controls & Systems Integration Robotic Integration
Automotive OEM & Tier 1 Electric Vehicle (EV) Programs Commercial Vehicle Manufacturing
Company Overview Detroit Engineering Leadership Engineering Insights
Turnkey closure systems and robotic automation for global automotive production

Robotic Roller Hemming Systems

Engineered for Automotive OEM & Tier 1 Manufacturing

Modern Body Engineering designs and integrates robotic roller hemming systems for high-volume automotive closure production. Engineered for precision, repeatability, and Class-A surface protection, our systems support steel and aluminum applications across OEM and Tier 1 manufacturing programs. With extensive experience in closure assembly automation, MBE delivers turnkey hemming systems built for consistent performance and long-term production reliability.

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High-Precision Hemming
for Class-A Surface Quality

Roller hemming is a critical process in automotive closure manufacturing, requiring controlled force application and precise robot path programming to achieve consistent flange formation without surface distortion.

MBE robotic hemming systems are engineered to:

  • Maintain Class-A surface integrity

  • Deliver uniform flange quality across complex geometries

  • Minimize scrap and rework

  • Ensure repeatable, stable process performance

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Robotic Roller Hemming System Capabilities

Our systems are designed to meet the demands of modern automotive production environments, including:

  • Multi-pass roller hemming processes

  • Steel and aluminum closure compatibility

  • Flexible robotic path programming

  • Integrated part locating and fixturing systems

  • Scalable configurations for low-to-high volume production

  • Integration with adhesive and joining processes

Applications in Automotive Closure Assembly

MBE robotic roller hemming systems support a wide range of closure components:

  • Door assemblies

  • Hood assemblies

  • Liftgates and tailgates

  • Decklids and trunk closures

  • Mixed-material closures for EV platforms

Each system is engineered to meet specific part geometry, material requirements, and production targets.

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GLOBAL PROGRAMS. TRUSTED ENGINEERING.

Supporting OEM and Tier 1 Automotive Programs

Modern Body Engineering supports global automotive manufacturing programs, including electric vehicle platforms and lightweight closure applications. Our robotic roller hemming systems are deployed across North America and international production facilities.

Related Closure Assembly Solutions

  • Aluminum Closure Hemming

  • Liftgate Hemming Systems

  • Hood Hemming Systems

  • BIW Closure Assembly Lines

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Program Launch and Production Support

Beyond system design and integration, MBE provides full support through installation and launch:

  • On-site system installation and commissioning

  • Production ramp-up support

  • Process validation and optimization

  • Ongoing engineering support for continuous improvement

Engineered for Production Performance

MBE systems are built to support consistent performance in high-volume manufacturing environments:

  • Optimized cycle times for production efficiency

  • Durable system design for long-term reliability

  • Process control for repeatability and quality assurance

  • Serviceability and maintenance access for uptime

 
 

Proven Automotive Automation Expertise

Integrated Automation and Controls

Every robotic roller hemming system is delivered as a complete, turnkey solution, including:

  • Robotic system integration and programming

  • End-of-arm tooling (hemming roller heads and EOAT design)

  • PLC and controls integration

  • Safety systems and containment

  • Line integration with upstream and downstream processes

 
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Discuss Your Roller Hemming System

Planning a new closure assembly line or upgrading existing hemming operations?

Modern Body Engineering designs and integrates robotic roller hemming systems engineered for precision, repeatability, and long-term production performance. From system design and robotic programming through installation, commissioning, and launch support, our Detroit-based engineering team ensures consistent flange quality and reliable Class-A surface results.

Each system is developed to meet OEM timing, quality, and cycle-time requirements—supporting stable, high-volume production across automotive closure assembly operations.

PROGRAM & ENGINEERING INQUIRIES

Modern Body Engineering (MBE)
Detroit, Michigan

Phone: +1 (248) 588-8080
Email: contact@mbe.us.com

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